Zero point Work-holding | Madras Engineering Works

MEW-Grip · Madras Engineering Works

ISO 9001:2015

Setup Time Savings Calculator

Find out what slow setups are costing your shop

Fill in your details. Your savings update live — calculated from your own floor reality, not a brochure estimate.

Your shop details

Machines

VMCs / machining centres total count

Shifts per day 1, 2, or 3

Machine hourly cost EMI + operator + power (₹)

Working days per month typically 25

Current setup

Average changeover time today minutes

Changeovers per machine per shift job swaps

Expected changeover time after minutes — typically 3–8

Team

CNC operators total all shifts

Average operator monthly salary ₹

Scrap & quality

Re-setup scrap parts per month from re-clamping errors

Average scrapped part value ₹ — material + ops already done

Investment

Estimated system cost ₹ — one-machine pilot

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Fill in your machine count, shifts, changeover time, and hourly cost to see your savings.

Kit Requirement Planner

Know exactly what to order before you start

Tell us your shop setup. We calculate the minimum base plates, pull studs, pallets, and clamping elements you need — plus a recommended quantity with buffer stock.

Your shop configuration

Machines

Number of VMCs to equip machines you want ZPC on

Machine table size determines base plates per machine

Vises / fixtures per machine typically 1–2 running at once

Cutting material determines pull studs per vise

Job mix

Unique active jobs per machine different part numbers running this month

Jobs that share a common fixture same family / similar size parts

Jobs needing a dedicated pallet unique fixture required, not shared

Clamping elements

Strap clamps per vise setup typically 2–4 per setup

Step blocks per vise setup one pair per strap clamp typically

Screw jacks per setup for workpiece support — 0 if not needed

Stud pitch

Zero point pitch match to your machine table

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Fill in your machine count, table size, vise count, and job mix to generate your kit list.

Ready to place your order or get a quote?

Join the waitlist for the first South India pilot — or WhatsApp us your BOM and we'll confirm availability and pricing within 24 hours.

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No commitment. Madras Engineering Works · ISO 9001:2015 · Chennai since 1999